FMCGUnited Petfood UK

Master Planning System Implementation

Master planning system implementation bringing sophistication and visibility to production planning.

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Key Result

Improved planning accuracy

Working with United Petfood UK

Dynamic

Data-driven scheduling with a fully structured daily production plan incorporating variable run rates

Enhanced

Material visibility - easy comparison of raw material demand vs. stock levels

Optimised

Production planning with forecasting and safety stock calculations enabling a fixed weekly plan

United Petfood UK, a leading manufacturer of wet and dry pet food, sought to improve the accuracy and autonomy of its weekly production planning.

The Challenge

Limited visibility of raw material requirements led to frequent last-minute changes, impacting stability and confidence in the plan.

Key Issues Identified

  • Outdated and cumbersome planning files made scheduling inefficient
  • Unreliable Stock Visibility - Frequent plan changes driven by inaccurate stock counts
  • Reactive Planning - Limited customer forecast detail resulted in last-minute adjustments

Our Approach

Libra Europe developed a production planning tool and implemented data cleansing processes to enhance accuracy and reliability.

1

Bespoke Planning Tool development for unified production planning

2

Proactive Material Management linking Bills of Materials (BOMs)

3

Integrated Demand & Stock Insights connecting forecast demand, orders, and stock levels

"Great to work with the United Petfood team. We delivered a planning tool that enhances control, improves stock visibility, and reduces last-minute changes for a more efficient operation."

Luke Stammers

Senior Consultant

Key Benefits

  • Clear, reliable schedule with dynamic run rates and changeovers
  • Flagging shortages a week in advance to ensure availability
  • Right products produced, minimising plan changes and excess storage
  • Significantly reduced last-minute changes

Project Details

Client
United Petfood UK
Industry
FMCG
Key Outcome
Improved planning accuracy

The Results

Measurable outcomes that demonstrate the impact of our partnership

Dynamic

Data-driven scheduling with a fully structured daily production plan incorporating variable run rates

Enhanced

Material visibility - easy comparison of raw material demand vs. stock levels

Optimised

Production planning with forecasting and safety stock calculations enabling a fixed weekly plan

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