Master Planning System Implementation
Master planning system implementation bringing sophistication and visibility to production planning.
Read the full storyKey Result
Improved planning accuracy
Working with United Petfood UK
Dynamic
Data-driven scheduling with a fully structured daily production plan incorporating variable run rates
Enhanced
Material visibility - easy comparison of raw material demand vs. stock levels
Optimised
Production planning with forecasting and safety stock calculations enabling a fixed weekly plan
United Petfood UK, a leading manufacturer of wet and dry pet food, sought to improve the accuracy and autonomy of its weekly production planning.
The Challenge
Limited visibility of raw material requirements led to frequent last-minute changes, impacting stability and confidence in the plan.
Key Issues Identified
- Outdated and cumbersome planning files made scheduling inefficient
- Unreliable Stock Visibility - Frequent plan changes driven by inaccurate stock counts
- Reactive Planning - Limited customer forecast detail resulted in last-minute adjustments
Our Approach
Libra Europe developed a production planning tool and implemented data cleansing processes to enhance accuracy and reliability.
Bespoke Planning Tool development for unified production planning
Proactive Material Management linking Bills of Materials (BOMs)
Integrated Demand & Stock Insights connecting forecast demand, orders, and stock levels
"Great to work with the United Petfood team. We delivered a planning tool that enhances control, improves stock visibility, and reduces last-minute changes for a more efficient operation."
Luke Stammers
Senior Consultant
Key Benefits
- Clear, reliable schedule with dynamic run rates and changeovers
- Flagging shortages a week in advance to ensure availability
- Right products produced, minimising plan changes and excess storage
- Significantly reduced last-minute changes
Project Details
- Client
- United Petfood UK
- Industry
- FMCG
- Key Outcome
- Improved planning accuracy
The Results
Measurable outcomes that demonstrate the impact of our partnership
Dynamic
Data-driven scheduling with a fully structured daily production plan incorporating variable run rates
Enhanced
Material visibility - easy comparison of raw material demand vs. stock levels
Optimised
Production planning with forecasting and safety stock calculations enabling a fixed weekly plan
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