Supply ChainBoughey Distribution

Robotic Process Automation & AI Implementation

Robotic process automation and AI support implementation eliminating manual inefficiencies.

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Key Result

40% process time reduction

Working with Boughey Distribution

£20k+

Annual overtime savings eliminated inefficiencies in POD capture

4,000

Orders automated monthly, improving turnaround times

91%

Automation success rate, reducing manual POD entries from 1,000 daily to just 9% intervention

Boughey Distribution, a leading supply chain distribution business, aimed to optimise logistics operations while upskilling their team in Microsoft Power Platform.

The Challenge

Two key challenges: manually processing 1,000 PODs daily and 4,000 non-EDI orders monthly. This led to inefficiencies, errors, and missed KPIs.

Key Issues Identified

  • Customer service team handled 4,000 monthly orders from multiple depots with different templates
  • Products required manual conversion before entering SAP
  • Existing OCR software had just a 30% success rate
  • All PODs were processed manually - consuming significant time and resources

Our Approach

Through a Scoping Day workshop, we identified and implemented two high-impact automation solutions—enhancing efficiency while equipping the team with skills for future digital transformation.

1

Intelligent Order & POD Processing using Power Automate

2

Custom AI model to process scanned PODs

3

Excel data structured into standardised tables

4

AI Builder extracted key information from PDFs and PODs

5

Seamless SAP Integration with custom connectors

6

End-to-End Automation with proactive error handling

"This project transformed how Boughey handles key operations. By leveraging AI and automation, we eliminated inefficiencies, improved accuracy, and delivered a scalable solution—saving time, reducing costs, and building long-term resilience."

Ste Jones

Senior Consultant

Key Benefits

  • Increased Efficiency - Automation cut manual data entry, saving time and eliminating overtime
  • Greater Accuracy - Reduced human errors, ensuring reliable data entry into SAP
  • Faster Turnaround - Consistently met the 5-day KPI with streamlined processes
  • Scalable Solution - A flexible, replicable system for future non-EDI customers

Project Details

Client
Boughey Distribution
Industry
Supply Chain
Key Outcome
40% process time reduction

The Results

Measurable outcomes that demonstrate the impact of our partnership

£20k+

Annual overtime savings eliminated inefficiencies in POD capture

4,000

Orders automated monthly, improving turnaround times

91%

Automation success rate, reducing manual POD entries from 1,000 daily to just 9% intervention

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